Precision Mold & Production Solutions
Comprehensive technical collaboration and knowledge transfer
In depth training:Conduct on-site training by completely disassembling the mold to gain a deep understanding of every design detail and internal structure.
Transparency of technical data:Provide 2D and 3D design drawings for molds to facilitate intuitive comparison and research by customer engineers.
Continuous remote support:Provide remote video repair services and establish a long-term technical support mechanism.
Customer pain points
How can we solve the problem of the sample's accuracy not being reproducible in mass production?
How to solve the problem of color difference in the anodized coating of medical device casings?
How to achieve high smoothness and no burrs in precision structural components?
Consistency solution for mass production
The core competitiveness comes from a professional mold technology team that has been deeply cultivated for 25 years. Mold is the core of stamping process, and we rely on selected materials and precision design (including internal stress analysis in the mold) Slow wire processing, combined with SPC process control and IATF 16949/1SO13485 system guarantee, achieves micrometer level tolerance control and ultra long mold life for mass production.
Establish standard color palette, lock materials, pre-treatment and oxidation coloring process parameters. Select high-purity aluminum materials from the same batch, strictly control degreasing and chemical polishing parameters; The oxidation tank is automatically refilled with liquid, with precise temperature control and stable flow. The oxidation time is controlled in seconds to ensure consistent coloring conditions for each batch.
Adopting electrochemical grinding and magnetic grinding processes, the punching gap is precisely controlled during the mold design stage, and negative gap punching is used to reduce burrs from the source; After stamping, deburring treatment is carried out to ensure that there are no sharp edges. Then, a 100% full inspection of the workpiece surface is carried out to screen out scratches, burrs, and products with substandard smoothness, ensuring that the delivered parts meet medical or optical surface standards.
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